In the production of masa and tortillas, time and gas consumption are key factors that can make a huge difference in a business’s profitability. Traditional nixtamalization requires long cooking hours and high fuel consumption, increasing costs and environmental impact.
At Nextamalli, we understand that efficiency in cooking processes is essential for achieving sustainable and profitable production. That’s why we want to share how you can optimize gas usage and reduce cooking time without compromising masa quality. 🌿🔥
⏳ Why Is It Important to Optimize Cooking Time?
The cooking phase of corn in the nixtamalization process directly affects:
Masa quality: Overcooking can affect the texture and flavor of the final product.
Gas and energy consumption: A longer process means higher fuel costs, impacting production expenses.
Business efficiency: Reducing cooking time allows for higher production output in less time.
Traditionally, corn takes between 6 to 8 hours to cook, which requires significant resource consumption. How can this process be improved without sacrificing quality?
🔥 ALITECH Technology: Reducing Cooking Time and Saving Gas
At Nextamalli, we developed ALITECH technology, which reduces cooking time to just 2.5 hours while ensuring efficient gas and electricity use.
💡 Advantages of ALITECH for Corn Cooking:
🌽 Reduces gas consumption by up to 40%, lowering production costs.
🔥 Optimizes cooking time, allowing for more corn processing in fewer hours.
♻️ Produces fewer emissions, contributing to a more sustainable process.
💰 Increases profitability, cutting gas expenses without affecting nixtamal quality.
Thanks to this innovation, producers can improve operational efficiency and make their businesses more competitive.
⚡ Types of Reactors for Efficient Nixtamalization
To optimize the process, there are two types of reactors designed to reduce gas consumption and cooking time:
1️⃣ ALITECH Gas Reactors 🔥
Save up to 40% on gas consumption.
Improve heat distribution, minimizing energy loss.
Designed for both small and large-scale production.
2️⃣ ALITECH Electric Reactors ⚡
Operate with solar energy for a more eco-friendly process.
Reduce carbon footprint and energy expenses.
Ideal for businesses seeking greater sustainability.
💡 Both options ensure uniform, fast, and efficient cooking.
🌱 Sustainability in Masa and Tortilla Production
Optimizing time and gas consumption not only reduces costs but also helps production become more sustainable and environmentally friendly.
♻️ Lower resource consumption: Saves gas, electricity, and water in the process.
🌍 Less environmental impact: Reduces CO₂ emissions in tortilla production.
💰 More profitable production: Increased efficiency with less energy waste.
At Nextamalli, we believe that innovation in nixtamalization is key to a more efficient and eco-friendly future.
📢 Improve Your Production with Efficient Technology
🔥💡 Reducing cooking time and gas consumption is the key to a more profitable and sustainable business.
