When it comes to tortillas, most people think of flavor or texture. But there’s another equally important aspect that often gets overlooked: nutritional value. At Nextamalli, we know that it’s not just about producing more in less time—it’s about preserving what matters most in the corn with ALITECH reactor.
That’s why we developed ALITECH technology, integrated into our electric and gas reactors, which ensures an efficient cooking process while retaining the key nutrients found in traditional nixtamal.
🧪 What happens during nixtamalization?
Nixtamalization is the process of cooking corn in water with lime (calcium hydroxide). This ancient technique:
- Softens the kernel
- Removes the outer skin (pericarp)
- Releases nutrients that would otherwise be inaccessible
- Improves the nutritional profile of masa
However, when done improperly—such as through overcooking, excessive water use, or uncontrolled high heat—it can result in the loss of essential nutrients.
🔬 What nutrients are better preserved when cooking in an ALITECH reactor?
Thanks to the enclosed design and precise cooking control of ALITECH reactors, a greater amount of nutrients is retained, such as:
1. Calcium
Lime is essential in the process, and the reactor’s optimized cooking environment allows for better mineral absorption.
✅ Strengthens bones and teeth
✅ Supports muscle function
2. Niacin (Vitamin B3)
Released during nixtamalization, niacin plays a crucial role in energy metabolism.
✅ Prevents deficiencies like pellagra
✅ Supports nervous system health
3. Dietary fiber
The careful handling of the grain helps preserve part of the corn’s bran.
✅ Improves digestion
✅ Promotes satiety
4. Complex carbohydrates
Controlled cooking prevents unnecessary starch breakdown.
✅ Provides long-lasting energy
✅ Ideal for balanced diets
5. Natural antioxidants
Pigments in native corn varieties (like blue or red corn) are better preserved thanks to the short, consistent cooking times.
✅ Help fight oxidative stress
⚖️ What makes ALITECH reactor cooking different?
- Even heat distribution, no overheating spots
- Exact cooking time (2.5 hours)
- Reduced water and nutrient loss
- Prevents over-leaching (nutrients lost in cooking liquid)
In short, cooking in an ALITECH reactor is a method that truly respects the corn—its origin, its properties, and its nutritional value.
✅ Conclusion
Cooking with ALITECH reactors isn’t just faster and more efficient—it’s also the smart way to preserve the best of the corn. The result is rich, nutritious masa ready to become tortillas th
