For generations, cooking corn in metal pots over firewood or gas has been the standard method in tortillerías across Mexico. However, as time passes and technology advances, new solutions have emerged to revolutionize this age-old craft. Among these innovations in Nixtamalization, Nextamalli reactors have set a new standard in the nixtamal industry.
Let’s explore why cooking with reactors from Nextamalli is a game-changer compared to traditional methods—not just in efficiency, but also in sustainability, cost savings, and product quality.
⏱️ 1. Time-saving: More Production in Less Time with Nixtamalization
One of the major limitations of traditional cooking methods is the long cooking time, which can take 6 hours or more. In contrast, Nextamalli reactors reduce the process to only 2.5 hours, thanks to their exclusive ALITECH technology.
This time difference enables tortillerías to produce more masa in fewer shifts, maximizing daily productivity.
🔥 2. Lower Gas or Electric Consumption
Through an innovative design, Nextamalli reactors achieve greater thermal efficiency, translating into up to 40% gas savings in gas-powered models (RB and RC). Meanwhile, electric models offer excellent profitability—especially when paired with solar panels.
This is not only a financial benefit, but a major improvement in energy efficiency for the business.
💧 3. Reduced Waste and Better Corn Utilization
Unlike traditional cooking pots, reactors allow for more precise control, preventing overcooking and reducing waste. As a result, you get more masa with better texture and consistency.
Furthermore, these reactors enable the preservation of up to 95% of the corn’s nutrients, producing a tortilla with superior nutritional value.
♻️ 4. Sustainability and Environmental Responsibility
Traditional methods tend to generate more solid waste and polluting emissions. In contrast, Nextamalli reactors are engineered to be cleaner, more efficient, and more sustainable. They help reduce the environmental footprint of tortilla production, positioning your business as a responsible and forward-thinking player in the industry.
📊 5. Scalable Production: From 25 kg to 1500 kg
Another key benefit is the wide range of capacities available. Whether you’re running a small shop or managing large-scale production, there’s a reactor to suit your needs. Electric models range from 25 kg to 300 kg, while gas models go up to 1500 kg, with compact (RB) and high-volume (RC) versions available.
✅ Conclusion: Is It Worth the Switch?
Investing in a Nextamalli reactor is a smart move toward a more efficient, profitable, and eco-conscious future. Compared to traditional methods, it offers time savings, lower gas consumption, higher product quality, and a cleaner operation. It’s time to modernize nixtamalization without losing its essence.
